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Blower motor resistor plug melted


Blower motor resistor plug melted

7L engine. Strangely, I get 12V out at all settings except "off" and "5", where I get 0 volts. There will be a flat metal wire in a translucent, colored plastic block. A busted Blower Motor Resistor can very well be the culprit for this. I've gotten replacement parts for the blower motor and resistor but I'm trying to unplug the connector on the left (blue wires which lead to somewhere else in the vehicle) from the resistor. The resistor of the blower motor is responsible for transferring the electrical current that's required to move air through the vents of vehicle. Your vehicle uses a module that replaced the resistor on other vehicles. Does the dealer sell a repair plug that can be attached to the wires without someone here: Do It Yourself Blower Motor Resistor and Plug Repair >&gt the resistor more than 5 times on this Dakota, the last few suffered melted connectors. The problem is that the new fuse has shorter legs than the old fuse and is in a different position within the pack. It is known for overheating and melting the harness plug end (you can find a replacement on amazon for the wiring harness). Found the same conflict blower motor resistor vs. With a little effort, it should drop free. 10 feet red 12 gauge wire. Equip cars, trucks & SUVs with 2012 Ford Fusion Blower Motor Resistor Connector from AutoZone. It was very tight going in and now I can't get it out. Turns out it was the resistor that controls the speed of the motor that failed. Checked the fuses, they were fine. I've searched around and cannot find the part that I need to replace this (already have a new blower motor). The 2002 Dodge Dakota has 4 problems reported for heater resistor pigtail melting or frying harness. Find our best fitting blower motor connectors for your vehicle and enjoy free next day delivery or same day pickup at a store near you! Blower Motor Resistor Connector Duralast Blower Motor Connector 946, Part Number: 946  Blower motor resistor connectors in general are prone to corrosion, overheating, and melting, but not when they're made by Dorman. Pulled off the plug - it was somewhat melted in the middle but it looked ok, plugged it back onto the block and I had blower action on all the speeds Hello my fan setting only worked on high so I opened up the blower motor resister to find out that it was melted in to the connector and I am wondering how would i fix the connector so that i would be able to replace the resistor itself? here are some pictures for more details Acura tl typ s 2003 blower motor didnt work and I dissconnected motor / heat blower fuse/and heat resistor -i cleaned motor by taking motor apart cleaned blower wheel and resistor (all with just a old tooth brush) and installed all parts back in and a/c is colder then when i bought the car. They made contact but drew too many amps and were blowing the resistor due to the bad connection. This thing is simply below the passenger dash. All fuses and relays are working fine so I'm wondering what else could be the issue? Michael Hogan Dodge Dakota JOIN HERE 7 Dec 17, 2010 · It's fairly easy to remove the blower motor to see if it is actually bad or jammed by a foreign object. Unplug the blower motor and see if there is voltage (fan on high should be the full 12 volts) If there is none, unplug the resistor and first look if any of the termanals are burnt/melted. Burned up ignition switches are a common cause for this problem. It appeared normal. Gm used to use a card (very thin) with resitances built in to control blower speed they overheated easily and died. what would be causing this to over heat till it melts the coating. Plug has voltage, but motor won It could be the resistor wire harness as well. Dec 14, 2010 · I took the new resistor and soldered stub out wires in to the terminals before I installed it. What did this and how do I fix it? - Blower Motor Resistor harness is shot 1997 xj - So I was smelling an electrical burning smell combined with my heat occasionally only blowing on 4. If the blower has stopped working all together. The resistor does the low, and med, high is seperate, and will always work. If it comes to replacing the motor, it's about $100. I am showing 11. I know a lot of ppl have wrote threads on blower resistor problems and many suggest replacing the resistor and the plug if it melted. This is an extremely common failure mode for any loose electrical power connection. Turns out it got hot and melted into the plug. Feb 26, 2016 · John in Texas has it right on. If your blower motor has stopped working, check the connector. Hope this helps (rerember to rating this and leave a testiomonial). Apr 17, 2012 · How to replace blower motor resistor pack and connector pigtail. You also would have 1 or 2 of the lower speeds depending on which of the wires burned out. If required, refer to HVAC diagnostic information in SI. 88 volts at plug where it plugs on to motor, but the motor won't run. I purchased the parts to fix it, and did it myself. 1. Buy a 2001 Dodge Dakota Blower Motor Resistor at discount prices. So I soldered in a new thermal fuse. With loss of high speed fan, other fan speeds (lower) operation became intermittent, works after jiggling blower motor wire bundle at connection point on blower motor resistor. My guess was that the plastic melted and covered the pins so they no longer made a connection. The metal connector terminals were the cause of the original problem. Copyright 2020 Standard Motor Products, Inc. I'm in the process of trying to find a plug/harness for it. 99. Sep 26, 2010 · replaced the blower motor resistor and plug to the resistor, but the same 2 wires that over heated on the first are over heating on the 2nd one. NOTE: All of the tests in this section are done on the blower motor resistor's harness connector and not on the resistor itself. 2 feet black 12 guage wire Installed in '03 H2 and with minor electrical mod it took care of two problems. If the wire is melted (disconnected) then it needs to be replaced. Jul 10, 2008 · Heater motor Fix. Nov 08, 2015 · This 2008 Chevrolet Cobalt came in with the complaint that the blower motor did not work at all. This means that the current running through the blower motor, and thus is speed is controlled by the resistor It's possible for the electrical failure of the blower motor resistor to take out one or both of these fuses as it melts. com. Same thing happened on my 2002 Grand Cherokee. Does your blower motor have two speeds, high and off? Chances are good you?ve got a bad blower motor resistor. You can change it by removing the lower foot trim on passenger side of vehicle, or for even easier access, remove the glove box. Wiggled the wire going to the ac motor resistor and it worked fine but now the black wire closest to the outside of the resistor plug is getting hot. The part I ordered was called a Blower Motor Resistor Module and Wiring Pigtail Repair Kit PART # 5102406AA, 5012699AA. . Dorman connectors are as  21 Apr 2017 Was wondering where the heck do you find the blower fan plug replaced the burnt resistor and noticed the fan blower connector is a little  had a look at my blower motor resistor and I noticed that the cover on I bypassed (eliminated) the connector with the spliced wires as the  7-wire Blower Motor Resistor Harness. Legal | Privacy. Blower motor did not work on any setting (not the the resistor). Show Full Signature. It turned out one of the plug terminals melted too. Jun 30, 2019 · Pagw 1 of 2: How to Test the Blower Motor Resistor (Ford 4. The best part is, our Jeep Cherokee Blower Motor Resistor Connector products start from as little as $27. Mine was white as it was already replaced, but I think stock is black. i  5 Oct 2016 The blower motor that is drawing too many amperes will melt the resistor and wiring. This will allow you to pull the blower resistor down and disconnect the wires. Pretty sure my blower motor resistor is on its way out. Usually when the resistor goes out the blower motor only works on high setting. It is responsible for controlling the blower motor’s fan speed. 0L Explorer, Ranger, Mountaineer, B4000. I know the air bag is tied into the same fuse , I must have replaced the fuse 12 times . 4. 3. Parts Needed: 4 relays. ? I took a chance on this product and it passed with flying colors. Mar 19, 2010 · Assuming there is no blower speeds at all, check the blower speed switch and the electrical plug into the back of it. I've been having problems with mine to the point it stopped working. Ive been reading on the net and I see more hits about blower resistor packs being bad than selector switches being bad so Im wanting to hunt down the resistor pack and check it. My wife's 2007 Chrysler Town and Country's rear blower resistor had melted fused to the harness. Get your blower motor working with a connector from O'Reilly Auto Parts. Blower motor resistors can wear out; the blower motor no longer works correctly if this occurs. is blower resistor motor in 2000 town & country located behind glove box or on fire wall. If you havent already, replace the connector to the blower motor resistor. The eletrical connector is designed to REPLACE the original plug that may have failed or melted by the heater resistor that it connects to. It only works on setting 4. Shop safely with us online or call 888-844-3393 and buy the quality part your car or truck needs today. Apr 15, 2015 · The female connector going into the blower motor is completely burnt i had to unplug it yesterday. Check your blower motor resistor and wiring plug for it! This is a known issue with the blower motor on our trucks, I just replaced mine this past Saturday with a 06' Toyota Tacoma blower motor resistor that is COMPATIBLE and is a much more robust, better designed resistor. Slammed AWD turbo truck If that plug was melted, it had A LOT Jul 17, 2018 · Worn blower motor causes repeat blower motor resistor failure. It looks to be fused together. Does this matter? My AC blower went out a couple of weeks ago and I read up on the procedures here and over at Matthew's Volvo Site about how to replace the blower motor and resistor. Replacement is just a few screws and plug in electrical connectors. I re-connected the connector to the resistor, and measured the voltage at the blower motor connector. I also got a new blower motor to put in. TJ Wrangler blower harness melted On 1997-2006 Jeep Wranglers (TJ's) the harness that plugs into the back of the control head will burn up. Anytime the resistor is melted you should replace the blower along with the resistor and connections that show any heat damage. Find our best fitting blower motor resistor connectors for your vehicle and enjoy free next day delivery or same day pickup at a store near you! so after getting sick of only having 3 settings on my blower motor i finally ordered a resister for the blower motor (again). the source voltages to the blower resistor pack~ Did this one MELT because the motor is shorted? you should bench  i got in my car this morn and my heater/ac fan blower motor would'nt do the harness off the resistor and one wire socket was burnt badly. AC Delco PT2195 - Blower Motor Resistor Harness Made in USA! Actual Product Pictures 7-wire Blower Motor Resistor Harness This is a 7-wire Blower Motor Resistor Harness (12” pigtail) used to repair melted and/or burned up harnesses on Chevrolet and GM (General Motors) cars and trucks. I gave the motor and light tap with a rubber mallet and it started moving VERY slowly. Buy Blower Motor Resistor Connector Plug with 7 Wire Pigtail - AM-1867348360 now at AM-AutoParts! Always Free Shipping. The dealer wanted to sell me the entire harness kit, which was very pricey. Apr 22, 2010 · Replacing Blower Motor Resistor The plug-in part of the wiring harness was a bit melted, and insulation on the brown wire was melted back about 1 mm, but the wire Hello I am new to this Forum and I am first time poster. Checked the #4 fuse, even swapped it with another & still nothing. Oct 17, 2016 · Water leaking back into air system, draining into the blower motor casing, and causing blower motor to burn out the resistors and melt the resistor plug (but the blower kept running - poorly). Is resistor the only cause of problem and how can I fix the wiring harness or must I buy new one? Nov 11, 2003 · Replace the blower motor AND the resistor at the same time!! The motor is drawing too much current over the resistor circuit!!AND replace the Blower Motor Relay! It's cheap (about $12) and when you replace all 3 components at once, you should get many years of reliability out of the repair. This may not be your problem but this is the most common fix for your problems with the blower motor. Checking the Continuity of the Resistors of the Resistor Assembly. In some cars, a failed blower motor resistor can cause a heater fan to If your blower motor has stopped working, check the connector. Although this isn’t as common, the chances of this happening increase if you have a melted electrical connector. Plug in the connector from the blower motor resistor or controller to the blower motor. I had mice in my blower motor and the garbage they dragged into the blower housing blew the thermal fuse on the resistor pack. With that said, if the blower motor doesn't work at all it's also common to find a defective blower motor relay. 1,2 and 3 do not work, and they used to. Completely melted on power pin of plug and also slighty on ground!!! Inspected the cables and the one that comes from the climate unit ( i assume) which has a plug on the end and three cables going in to it, the power and ground cable were chaffed and copper showing on both and same on cables going from blower to resistor!!!! I spliced the wiring harness into the wires that were removed/replaced in Oct 08 after my last blower motor harness failure and it all ops checked good using the salvage yard resistor so, in case the wiring shorted out, I won't burn up another new resistor. The connector had melted and the plastic insulation on the wires at the connector had melted off about 2 inches. 2. Lift it up off the hinges and set it out of the way. So far it works fine and I still have the dealer resistor available as a spare. I removed and replaced the offending units and everything was great for about a day. I have a melted connector on the wire of my ac/heater blower motor in my 1999 chrysler cirrus. The blower motor resistor was a little rusty. blower motor controller for AZC system. Does Anyone know the actual part # for the dealer for this connector? also when i replace this connector should i replace the resistor as well? cause it will most likely happen to the new connector or? May 08, 2018 · The overheating damage to the connector is a result of excess current flow caused by the blower motor failure. The blower resistor is connected in series with the blower fan. Oct 07, 2007 · A bad blower will take out a resistor but resistor replacement especially the original on a 2000 is common. Then after dropping stuff at home, got back in the truck & blower motor does not do anything. Blower motor resistor in 2005 trailblazer is melted as is the male wiring harness that plugs into it. Problems with a blower motor resistor are common in many cars. If they are then replace the plug and resistor. The new blower motor resistor part matched the one I took off - they both looked like the one pictured here: My girlfriends 2009 fiat 500 has a problem with the blower motor. The blower motor doesn't seem to be getting enough power with the updated resistor, and there is no updated blower motor, please help? RE: Blower Motor dead IP: Logged Message: Hi I have an 04 Dodge Dakota Quad Cab 4. My blower only works on the lowest speed settingwhich from my reading would mean that either the switch or the blower resistor pack is bad. Blower motor resistor plug melted for second time. You might have a burned connector at the resistor. Got a blower motor resistor at my local parts dealer for a fair price - more than internet but didn't have to wait! I took about 30 minutes to replace. So over time, water was leaking back into air system, draining down into lowest point (yes, the blower motor casing) and causing blower motor to burn out the resistors and melt the resistor plug (but the blower kept running - poorly). Plus, the blower motor resistor creates an enourmous amount of heat, I'm sure that doesn't help. I took mine apart and noticed none of the pins were charred/burnt, but the plastic connector that plugs into the resistor was melted slightly. Hi. Note that Chrysler evaporator core problems continue to grow and that AC part is close to the fan motor. was created by Compactc9 Soon after, only days later, the plug melted on the new resistor, with the high speed power into the resistor wire also melting before the resistor plug. With the plug disconnected from the resistor measure back toward the switch Trent, one of the biggest reasons for blower motor resistors to have shorten of faulty blower motor drawing too many amps, some times melting  24 Oct 2013 Now HOW did this melt. any pictures would be great my plug was not too melted and after Or any water leaking into the housing? Is any of the wiring to the blower motor or the resistor corroded or melted, even slightly? I had the same problem on my van, and the wires to the resistor were melted at the plug. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Thanks to you guys I was able to figure this out before tearing my dash apart to trace wires. Jun 25, 2010 · If the car isn't in motion there is no air what so ever coming out of the vents. Instead they use a blower motor speed control or a power transistor. Plug in the wire harness connector to the blower motor resistor or controller. I checked all the fuses and all the connections to see if maybe some wires were just bad and everything turned out fine. 9 Jun 2014 The Canyon has given me problems with the resistor harness plug I had to replace it and when I took it apart there was burned wire in the  24 Jul 2016 1968-2013 Full Size Vans - Blower motor wires too hot burnt connector - 1988 E150 single front ac unit. Apr 22, 2010 · New blower motor resistor ($17 at O'Reilly's) 1. 37-18 Northern Blvd, Long Island City, NY 11101 . I removed it exactly as I had done 10 days prior only to find that the part looked fine. Anyways, I tore the dash apart on Monday, chased the wiring and discovered the plug off the the main harness was melted, and no power was getting to the blower motor. Check your owner’s manual for the precise location and other questions about your car's A/C system. I read that someone hat to take a dremel to it to make it fit by removing the tab - I just turned it around the opposite way and it fit fine. Pull the connector out of the blower motor and check the orange wire for continuity to ground with the a/c control set to any fan speed. This is when I learned that the wires were actually melted into the plastic cable connector hub that they share. I inspected and found no burned or melted wires anywhere , at the inside three way dash switch , at the blower motor and at the resistor. Heat cycling exacerbates the problem, and can initially trigger the problem, and the heater blower motor in a car experiences heat cycling like few other common loads. If the fuse is fine, pull the plug to your blower motor, run power to it and see if it works; if battery power doesn’t make it turn, replace the motor. It was not melted when I replaced the resistor prior to this. 3x in the past week the fan will not kick on, go and smack the dash near the glovebox and it turns on. The design isn't that great at keeping moisture out. From the fure it goes to the heater relay pin 1. right price. so just the other day , the replacement pigtail decided to take a dump and melted again , but i caught it before it melted the connecter on the motor. Jul 19, 2005 · Had the same problem with only certain speeds working on my ac in my 01 dakota. The latest was my blower running even after key was removed from ign. To fix it. the repair is quick and easy go to your local parts store and purchase a new resistor and a Hi my heat blower resistor fried as well it melted the wired plug a bit so I went to dEalership got resistor and switch with wires. The problem: Blown heater motor resister, melted speed switch, melted wires in steering column The Fix: Adding relays in the heater circuit. Nov 02, 2012 · What causes the blower motor resistor connector to melt, even with new resistor?? 2005 gmc 25002500hd. Aug 03, 2011 · • The HVAC blower may run continually with the ignition in the OFF position Determine if one or more of the above symptoms is present. This connector is dependable as well as durable. Order today by 4 P. AC Blower Motor Resistor Kit with Harness - Replaces 89019088, 973-405, 15-81086, 22807123 Fits Chevy Silverado, Tahoe, Suburban, Avalanche, GMC Sierra, Yukon, Cadillac Escalade HVAC Fan Blower Motor in Blower Motors. Verified purchase: Yes | Condition: New Jun 30, 2019 · Disconnect the blower motor resistor from its harness connector and turn the key to the on position (but no need to start the engine). I thought that something must be wrong with the blower motor, since the resistor block was brand new and had operated, but I took a look at it and the plug that went on the resistor block anyway. Instead I purchased the resistor from the dealer for under $20 and this harness repair kit. In any case, it seems like all the Rangers have the resistor on the passenger side, below, and toward the engine on the fan housing. I immediately thought that the resistor had gone bad again. You might be able to just plug one of those in. As the relay is the switch that supplies current to the blower motor, if it fails internally, then power will be cut off from the blower motor circuit, causing the motor to no longer function or A large portion of crown victoria owners with failed blower resistor parts appear to just complain that their blower motor doesn't work well for years on end, and never bother to actually fix the problem. Jan 17, 2004 · So it used to work before you put in a TT and PL? If so try disconnecting them. With ignition off and a/c blower off check the blower resister. The wires melted into the resistor. Average repair cost is $50 at 94,950 miles. It had been working intermittently. Is a blower motor resistor connector a universal part? No. I removed my blower motor resistor, and I'm wondering if my car will run without it? Durango Blower Motor Resistor Pack Harness Plug Melting Dodge Dakota Heater Resistor Pigtail Melting Or Top Suggestions Wiring Diagram For 2002 Dodge Durango Blower Resistor : Yeah ill try to figure out how to post something with my iphone. Blower Only Runs in HI. If this is not the exact Blower Motor Regulator Connector Housing you are looking for, or you would like this part in a brand other than Genuine SAAB, please contact us and one of our customer service experts will help you locate the exact part you need. 11 Oct 2016 The connector will need to be replaced. Comments: Hi, I think my blower motor resistor failed. Sep 14, 2013 · Hi, First time poster, long time google lurker I have a 1996 Dodge Grand Caravan LE. The dealership informed me that the part has been discontinued. as a blower motor ages and wears, it can draw more current—more current than the blower motor resistor was designed to handle. Can the connector - Answered by a verified GM Mechanic I've gotten replacement parts for the blower motor and resistor but I'm trying to unplug the connector on the left (blue wires which lead to somewhere else in the vehicle) from the resistor. The connector that runs from the resistor to the blower motor itself is semi charred. Also the plug to the relay was melted and the one to the resistor pack slightly melted. A blower fan is connected to the negative battery terminal (also called ground) on one end and to the positive battery terminal through a blower resistor on the other end. Mine was so corroded it wouldn't come off of the resistor. I cleaned up these connectors and got the juice flowing through them to the blower motor plug and then stopped! I was not going to fry another new motor, so I called the dealer. Switch is good You may also find that the wires in the plug to the resistor have melted themselves out of thier connections, so be very careful when unhookong them from the plug/ resistor. I've been able to see it when it is in re circ mode and looking up under the drivers footwell. Multimeter Test. You can pull the plug to the blower and test for power going to it. Apr 28, 2019 · Went to replace resistor and found one wire had had melted in the plug itself so I actually need a new “pig tail connector” or blower motor wire connector. So is the resistor bad? i have an 03 durango melted resistor and pig tail, replaced those nothing worked replaced blower motor, front switch panel, relays, fuses and ignition switch still doesn't blow air there is power in the 2nd wire from the resistor and to the blower motor and i can get the blower motor working on high (but wont shut off) if we hook up a separate i have an 03 durango melted resistor and pig tail, replaced those nothing worked replaced blower motor, front switch panel, relays, fuses and ignition switch still doesn't blow air there is power in the 2nd wire from the resistor and to the blower motor and i can get the blower motor working on high (but wont shut off) if we hook up a separate Aug 20, 2009 · This is for models with the standard manual switch controls in the dash (fan speed, hot/cold for driver/passenger, air flow setting, A/C button, vent control), a blower resistor module (not a standard old-school resistor screwed into the blower, but the actual 5-plug harnessed computer module/resistor chip looking thing, ACDELCO part 1581727 B, if you only have high speed on your blower motor then the resistor needs to be replaced. 00 give or take, and if the resistor needs to be replaced it's about 30 bucks. This is a 7-wire Blower Motor Resistor Harness (12” pigtail) used to repair melted and/or burned up harnesses on  21 Oct 2008 $13 for resistor, $133 for blower motor, $240 for section of harness that melted, and an arm and a leg for labor. But the motor will not run when I plug the connector in. M. This can also sometimes be confirmed by bumping the blower motor with the switches on. May 17, 2015 · The answer is yes. Upon closer inspection I found that the 7 pin cable that plugs into the blower motor resistor was melted around two of the holes. Average repair cost is $130 at 141,700 miles. So replacing both the blower motor and resistor at the same time fixed the problem. Check out our blower motor resistor connector options for your vehicle. Contact . Remove the two screws that fasten the blower resistor in place. Dodge Vehicles with Melted Blower Resistors Blower motor resistor / control module problems. Dodge HVAC Blower Reaistor Wiring Melted FAQs Concerning Blower Motor Resistor Connectors. I cleaned up the pins and the connector and scrapped some of the melted plastic off. Very scary since there are numerous stories of GC's starting on fire related to this issue. Features and Benefits. The connector appears to be at its upper limit of current carrying capacity required by a new motor and once the blower motor begins to fail the connector is the weak link in the circuit. At least that's what our local parts department decided this little platinum and jewel encrusted gem was worth. This blower motor resistor replacement plug will replace your corroded or melted pigtail with out hassle. This GM blower motor resistor electrical connector is a new, aftermarket replacement part. Two days later I try to start my car and the battery is dead. When fan Nov 21, 2016 · The 10 amp fuse was not burned out. In that case, the blower motor resistor will fail repeatedly. Jan 28, 2013 · On to the blower resistor. Connect the batten' negative cable. I've replaced the climate control module, blower motor, resistor, harness and there is still no power going to the blower motor. Bad news, the dealership wants over $60 for the part. Where is an A/C resistor located? Typically, you’ll find the A/C resistor underneath the dashboard on the passenger side of the vehicle. Here we’ll discuss the common issue of Dodge blower motor problems and the recommended steps to help prevent melted connectors, damaged wire harnesses and repeat failures of the blower resistor. I've been having AC heater fan troubles of it not working intermittently. I was told that my blower motor was bad so I purchased a new blower motor, installed it and no luck still no air coming out of the vents. Having done some research it points to the blower resistor, which is located inside the blower housing. Do NOT try to remove the plug from the resistor block module while it is still in the hole [trust me, you'll thank me later]. Easy to use parts catalog. Zeker Senior Member Posts 452: 09-06-11 02:54 AM - Post# 2134248 I just got a warranty letter in the mail last week for the blower motor connector on my 05. Jan 19, 2017 · All that was left on my 71 when i bought it was the part of the air box where the motor was, open to the engine bay where someone had just ripped it off i guess. Being that my motor was only making noises, and that it was not broken, I assumed that the Resistor was okay, but to my surprise it was not, it had signs of overheating, which apparently is a common thing on this model year car. I found my resistor plug was melted inside at one contact (it goes to the fat green wire). Visual inspection shows melted wire harness connector at blower motor resistor, unable to separate (remove) the connector. My blower fan started cutting in and out  Jun 30, 2015 · Step 3 – Check the blower motor. Over the weekend, I attempted to fix my blower motor by replacing its resistor. Try grounding the black/yellow wire on the blower switch connector (or the black/yellow on the blower motor itself) with key on. I replaced the fan resistor as the original one has cracked badly but one of the wires in the plug that goes into the resistor has melted insulation. Hey guys, I'm trying to replace the a/c blower motor resistor in my 2007 Kia Spectra5. Out of the relay on pin 3 and to the motor on the blue/white wire. I called the local chevy dealer and was told they had been having problems with this part and that it would be $500. In the last couple of years we have gone to a much beefier type of resistor that dissapates heat much better. One of the center wires is burned and melted about 1/4 inch outsode the plug. B. EST and your order ships same day. Under the passenger side of the dash there are some wires that have a red plug that plugs into a white connector. Choose top quality brands API, BWD Automotive, DIY Solutions, Dorman, Forecast, Four Seasons, GPD, Mopar, Standard Motor Products, UAC. Great deal, love it took care of my issues. Find many great new & used options and get the best deals for for Pontiac Grand Prix 04-08 Blower Motor Resistor Unit W/ Plug 15-81727 Ja1554 at the best online prices at eBay! The blower motor draws too much and causes the resistor to fail again. so i replaced the motor and pigtail , that was about 3 months ago. It is a white plastic trapezoidal-ish piece that is fastened by two Phillips head screws. Blower motor does not function. When this happens the inside of the Jeep will smell like burnt rubber and the a/c blower may not work. The most common symptom of a failed blower motor resistor is when the heater fan only runs at the highest speed setting (4 or 5) and doesn't work at low speeds. If you have no power, remove the steering column covers and check the ignition switch wiring for a melted plug/connector. In this tech article I will highlight how to replace the blower motor and the blower motor resistor separately. Then I cut the melted plug off of the harness and soldered the harness to the stub our wires. , Designed & Developed by Multimedia Solutions If you suspect you have melted pig tail end and bad resistor due to moister build up Apon inspection of mine i removed blower motor and all was dry even up where resistor goes no signs of any moister, pigtail ends were good. Feb 29, 2008 · The main blower motor feed and earth wires also go from resistor to blower motor on left hand side , behind lower dash glovebox so removal of lefthand lower dash may be necessary. The problem was with too much resistance in the connector which generated heat. and a previous temporary repair of a melted blower motor plug end which was most likely caused by the old resistor. A broken resistor will cause troubles in operating the car's blower motor, as the electricity supplied in the blower motor is higher or lower than what is recommended. Could it seriously be anything else? Ive done this job on the older 98-07 GM trucks but never had the issue on the NNBS trucks. A new blower resistor and pigtail will cost about $50 at your local ford dealer. If it's in bad shape, or has melted, it may be the cause of the motor's failure. 2004 Overland Blower motor resistor plug melted: Sagan: AC DELCO PT2195 - Blower Motor Resistor Harness - $29. The blower motor resistor is an electrical component that is a part of the vehicle's heating and air conditioning system. use a test light to check for power to the blower motor with the key in the run position when the fan isn't working. I found a motor at a local scrap . Just stand on your head down there and look up. Upon closer examination found that blower motor was ok but resistor and wiring harness had melted/burned. This resistor is responsible for controlling the fan speeds of the car's heating and air conditioning unit. Back in september, I replaced my blower motor resistor with a duralast resistor, yesterday when I was driving to work i noticed that it was getting cold when driving so i turned up the blower motor to five, still nothing, leaving it on five I was smelling wireing burning, the wiring harness connector melted into the resistor and shorted a few wires together, I disconected them immeditally and A/C Blower Motor Resistor Plug A 93-95 SVT Ford Lightning's blower motor resistor connector generally malfunctions due to corrosion, overheating, and melting. When it comes to your Jeep Cherokee, you want parts and products from only trusted brands. If the fuse and motor are fine, it’s your Mode Selector and for that it’s probably easiest to pull an entire climate control unit from an old XJ that to fix just the one slider. So, I bought one online that says it fits my vehicle but I took it to advance auto parts to ask about it and they say it's not the right piece. Jan 28, 2017 · Blower motor wiring diagram for variable speed systems. The resistor in my case is fine, but the plug that fits directly to the motor is melted (along with it's motor connection companion). Resistor looked alot like many i have seen go bad Thanks Mike Jan 17, 2004 · The blower motor gets power from sub fusable link #6 to fuse #16 in the drivers footwell. The ground side of the motor goes to the blower resistor and the switch and to chassis ground #6. Variable speed motors are most often used in vehicles with automatic climate control. so it comes and i crawl under and unbolt it, and low and behold i have more problems cause the 1 wire is totally melted off, and another the is partial bare wire. I applied 12v to the fan directly and got no response initially. The last time I was driving my heater and AC and rear windshield heater all turned on and I couldn't turn them off. There are several symptoms that appear when the resistor of the blower motor is going bad. If not or that doesn't work, it can only be 1 of 5 things: 30A fuse, blower motor relay, blower motor, blower resistor, or blower switch. If your resistor block module blew in the same way that mine did, it melted the wiring harness where the connection between the wiring harness and the resistor block module meet. I got the resistor out after struggling for about 45 mins. You will also need to replace your blower motor resistor, and selector switch if you have not already done so. Jul 04, 2016 · Find the fuse for the blower motor, pull it and inspect it. Dec 30, 2011 · A new resistor late last year fixed that problem, but then the blower stopped blowing altogether. Anytime the resistor is melted you should replace the  Our Blower Motor Resistor Connectors are designed to reduce amperage draw and harness melting that occurs to factory harnesses. Added note, When replacing the blower motor resistor pay close attention to the wiring harness at the plug in for the resistor. that was the original problem , the pigtail plug and the connecter on the blower somehow melted. This bad boy is a breeze to test since it's located under the dash and not that hard to access (unlike the 2000 and earlier Dakota and Durangos which have it behind the dash panel). It's above the blower motor on the top of the channel of the HVAC box that the blower motor pushes the air into. I'm concerned (but not convinced) that the plastic may have melted fusing the connector to the resistor. No more plug and as long as the resistor does not go bad while I own the truck, No more worries. I disconnected the blower motor elec plug and checked it for voltages on different settings. Refer to Resistor Module Connector and Blower Motor Resistor Replacement in this bulletin if one or more of the symptoms are present. Steve Dec 10, 2016 · Ok was driving & doing errands today, blower motor working good - no problems. Im thinking it could be a short too since the wires are a little exposed at the base of the connector. 0L). For example. A. 00. It starts out slow and you figure there is something wrong with resistor, resistor connector (which melted) or the blower motor's old, or they-don't-make Get the job done with the right part, at the right price. My high speed went out and it was the resistor and plug had melted. The 2005 GMC Sierra 1500 has 4 problems reported for melted wiring for blower motor resistor. the resistor to the blower motor 50 times or If all of the tests above are okay and you want to go a step further, place a test light or voltmeter in the wires going to the blower motor. Aug 19, 2016 · Blower Motor resistor on Amazon: Link to Resistor / Regulator. The switch and plug (pig tail) are available Well I replaced both the blower motor and resistor and of course it works like a champ but I was looking at the plug and saw that the #2 that melted on the resistor the wire on the pplug side looks like it took some damage so hopefully I can get to the junkyard this weekend so I can replace that. I cut wires behind switch connected with automotive wire connectors reconnected battery all speeds work now but now my battery voltage is fluctuating on my dash and it has stalled a couple of times please help RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Thought plug might be bad, but I backed up some six inches from plug and hooked a hot and a grund and plugged the two wires on to the motornothing. Recently the blower motor failed or so I thought. Mar 14, 2016 · This video shows the process of diagnosis and repair for common HVAC blower resistor wiring failure on Dodge Durango and other Chrysler vehicles. I pulled the resistor down again, and the connector plug is so melted in there that I can't get the plug connector out of the resistor. My 2006 Chevy Trailblazer's Heat/airconditioner Is Doing What It Wants A/C Blower Motor Resistor Plug A Fox Body Mustang's blower motor resistor connector generally malfunctions due to corrosion, overheating, and melting. Ill post a picture in a few hours after i get done working. This Dorman Blower Motor Resistor Harness (Mfg#645-707) fits Volkswagen Beetle, Volkswagen Cabrio III, Volkswagen CC, Volkswagen EOS, Volkswagen Eurovan T4, Volkswagen Golf III, Volkswagen Golf IV, Volkswagen Golf R, Volkswagen Golf V, Volkswagen Golf VI, Volkswagen Jetta III, Volkswagen Jetta IV, Volkswagen Jetta IV GLI, Volkswagen Jetta V, Volkswagen Jetta VI, Volkswagen New Beetle Looking for a 2001 Dodge Grand Caravan Blower Motor Resistor? Get yours at Wholesale Prices and Free Shipping over $50 only here at AutoPartsWarehouse! Buy a 2000 Jeep Wrangler HVAC Blower Motor Resistor Connector at discount prices. So is the motor The blower motor resistor is mounted to the blower motor. I have a 2005 Saab 9-3 with ~210,000 miles. I've recently tried replacing the blower motor resistor after years of trying to figure out why the fan was only on high all the time (even a Mopar mechanic "friend" couldn't figure out why the problem exisisted, he suggested I change out the HVAC control panel). Dec 08, 2010 · If the resistor set is the problem, you would have high speed because it's a separate circuit. I had to cut the blower wires in order to remove the blower and take it to my bench. At this point you can either remove the connector from the resistor pack or it's melted in there 2. Choose top quality brands Dorman, Standard Motor Products. I replaced the resistor itself but the same problem occurs. Jeep's fix was to replace the melted blower motor resistor and install a new wire harness with updated connectors. I can run a hot and ground from the battery to the motor and the motor runs. I worked the problem to the blower connector. You may find the plug melted. Ok I took apart the blower motor resistor and plug and found the molded end of each melted. If the light comes on or you have a 12 volt reading, the resistor and wiring are okay and the blower motor is faulty. However, other factors can cause the blower motor resistor to fail prematurely. Sep 27, 2012 · Fan speed 5 stopped working a week ago, and today the rest of the speeds quit. Good news, it?s an easy fix. I disconnected the battery (- then +) and got the resistor out. Looking under the passenger side of the dash behind the glove box I found the two wire harness connector at the blower motor. Also can jump the motor with power/ground to see if it fires up! Sent from my N9131 using Tapatalk That is gross!! my blower motor resistor is having the same problem, and i wish that was nothing to do with the resistor too, or else much bigger problem will come. Im guessing its mot the switch or resistor. In those applications, the HVAC control head is a digitally Advance Auto Parts has 2 different Blower Motor Resistor Connector for your vehicle, ready for shipping or in-store pick up. One of the first symptoms of a problem with the blower motor relay is a blower motor that does not function at all. Locate it, and test and if necessary replace with a Ford part. Gain access to the resistor by pushing in on the right side of the opened glove box. Other GM cars that I have provide a few extra fuses in the box in spare locations. Variable speed blower motors don’t use a blower motor resistor. Looking through the glove box opening, you can see the HVAC box. Was able to determine that the blower motor resistor is shot with a melted connector clip. My question is: Do I replace the Blower Motor only or should I also replace the Blower Resistor and Air Inlet Servomotor (those to me look like the mechanical electrical parts involved, but not sure)? Do I replace all th After $400 plus dollars, dealer replaced old resistor with an updated one and an updated plug, A/C works now but I can blow harder with my mouth (even on high). Get Yours Today! We have the best products at the right price. Dec 16, 2009 · The heater fan blower went bad, melted both ends of the plug-in on the resistor block. If you need assistance with this, consider YourMechanic, as one of our mobile technicians can diagnose electrical issue and help you replace the blower motor and resistor as necessary. In the case i,m working on the multiplug has melted and a terminal burnt away . Our conclusion is you need to replace the Order your Chevy GMC Cadillac Blower Motor Resistor with Plug & Pigtail - 1AESK00003 today at 1AAuto. Is it just a bad contact. Then again if your resistor appears burned or melted you may need to replace the plug with the wires ( the wiring harness) and the resistor and probably the blower motor. its melted and needs replaced so all 4 positions will work currently only 3 can someone give me a part number or recommendation where to get it thanks Oct 10, 2017 · This tutorial will help you test the 2001-2004 Dodge Dakota and Durango blower motor resistor in a step-by-step way. Follow the wiring harness from the blower motor to the blower motor resistor. The Chinese knockoffs don't work. GMC has an ongiong problem with the blower motor resistor, look under the dash on the passenger side and you will see the blower housing, unplug the wireing harness that feeds it and look at the plug carefully you will see that the third pin from the left has been over heated and is melted a little. blower motor resistor plug melted